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How long can the station's air and water recyclers run without resupply?

Research question: How well have systems that recycle air and water been tested on the International Space Station, and how long have they run without resupply?

The records show the Urine Processor Assembly has operated since November 2008 and processed over 99,000 lbs of pretreated urine 1. Its replacement hardware totaled only about 6.7% of the urine mass processed 3, though a purge pump installed in July 2023 later stopped working when an isolation valve failed, and engineers recovered the unit by building a working pump on orbit from two failed pumps 45. The Brine Processor Assembly, planned as a one-year demonstration, has run for almost four years, and as of February 2025 it had completed 60 full operational runs over 864 days, recovering an estimated 1087 kg of water 1420. The facts do not state how long any system has run without resupply, so that part of the question is only partly answered 114.

Checked 2026-10-21. Only documented and supported facts are used.
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Sources

[1] supported
The ISS Urine Processor Assembly has been operating since November 2008 and has processed over 99,000 lbs of pretreated urine.
"The International Space Station’s Urine Processor (UPA) has been operational since November 2008 and has processed over 99,000 lbs of pretreated urine."
The ISS Urine Processor Assembly (UPA) Purge Pump Performance Recovery (2026)
[2] supported
The International Space Station is described as having an advanced regenerative ECLSS architecture, which is why it was chosen as the case study.
"This paper addresses this gap by using the International Space Station (ISS) as a case study, given its advanced regenerative ECLSS architecture."
Unveiling the System-of-Systems Complexity in Regenerative ECLSS: Insights from ISS (2025)
[3] supported
Over its operating years, the Urine Processor needed replacement hardware totaling only about 6.7% of the urine mass it processed in up-mass.
"Throughout these operational years, the UPA has only needed approximately 6.7% of that production mass of total up-mass in replacement hardware."
The ISS Urine Processor Assembly (UPA) Purge Pump Performance Recovery (2026)
[4] supported
A newer purge pump installed in the Urine Processor in July 2023 performed well until an isolation valve failed, preventing purging of the Distillation Assembly.
"In July 2023, UPA received an even further upgraded purge pump that focuses on exploration missions; the Purge Pump and Separator Assembly (PPSA). This new pump showed excellent performance metrics until a failure of the isolation valve causing the inability to purge the Distillation Assembly (DA)."
The ISS Urine Processor Assembly (UPA) Purge Pump Performance Recovery (2026)
[5] supported
Engineers recovered the Urine Processor by building a working purge pump on orbit from two failed pumps, a high-risk effort that required crew access to areas not originally planned for them.
"Recovery also included a successful high risk engineering effort of building a viable pump, on orbit, from two failed purge pumps, requiring access to areas unplanned to be accessible by crew."
The ISS Urine Processor Assembly (UPA) Purge Pump Performance Recovery (2026)
[6] supported
To extend the installation time, operators limited the Urine Processor's runtime while still managing urine storage risks.
"Temporary operational constraints were also levied onto UPA to limit runtime in hopes to extend the installation time while still managing urine storage risks."
The ISS Urine Processor Assembly (UPA) Purge Pump Performance Recovery (2026)
[7] supported
Many microbiological studies were conducted during development of the Space Station Water Recovery and Management System between 1990 and 2009.
"Many microbiological studies were performed during the development of the Space Station Water Recovery and Management System from1990-2009."
NASA Technical Reports Server (NTRS) 20100040625: Life Support Systems Microbial Challenges (2010)
[8] documented
A technical demonstration on the ISS confirmed that water electrolysis can be performed under microgravity with performance almost identical to that on Earth.
"As a result, it was found that water electrolysis could be performed under microgravity conditions with almost the same performance as on the ground, and the flow rate thresholds that indicate microgravity effects were also obtained."
Technology Demonstration of New Water Recovery System onboard ISS (2024)
[9] documented
The ISS demonstration experiment utilized a sub-scale water treatment system to purify artificially synthesized urine.
"In the demonstration experiment, a sub-scale water treatment system was used to purify the artificially synthesis urine as raw water to be treated."
Technology Demonstration of New Water Recovery System onboard ISS (2024)
[10] supported
The water recovery test described in the paper was a ground test conducted at the Marshall Space Flight Center, not an operation on the International Space Station.
"Water Recovery Test, Stages 1A/2A/3A, which took place at the Marshall Space Flight Center, Huntsville, Alabama."
System Sterilization for Space Station Environmental Control and Life Support System, Water Recovery Test (1991)
[11] supported
The Brine Processor Assembly was built by Paragon Space Development Corporation as a one-year technology demonstration.
"The Brine Processor Assembly (BPA), developed by Paragon Space Development Corporation as a one-year Technology Demonstration"
The Path to Recovering a Metric Ton of Water from Urine-Brine with the Brine Processor Assembly (2025)
[12] supported
The BPA recovers water from brine left over from the ISS Urine Processor Assembly, using forced convection of cabin air together with a patented membrane distillation process.
"BPA recovers available water from urine-brine produced by the ISS Urine Processor Assembly (UPA) via forced convection of cabin air coupled with a patented membrane distillation process."
Ground Demonstration and Evaluation of the Brine Processor Assembly as a Primary Urine Processor (2024)
[13] supported
The Advanced Closed Loop System was sent to the station as a technology demonstrator planned for one to two years, and it proved successful and stayed aboard permanently.
"It was successful, and remains on board the ISS permanently."
ISS ECLSS
[14] supported
The Brine Processor Assembly has been operating on the ISS for almost four years, well past its planned one-year demonstration.
"has now been in operation onboard the International Space Station (ISS) for almost four years."
The Path to Recovering a Metric Ton of Water from Urine-Brine with the Brine Processor Assembly (2025)
[15] supported
A ground Engineering Development Unit of the Primary Urine Processor, based on the BPA design, processed 314 liters of pretreated urine over 4 months and recovered 99.5% of the available water.
"The PUP EDU processed 314 L of 95th percentile pretreated and augmented urine over a span of 4 months, recovering 99.5% of the available water in the pretreated urine"
Ground Demonstration and Evaluation of the Brine Processor Assembly as a Primary Urine Processor (2024)
[16] supported
The Urine Processor Assembly was originally designed to recover 85% of water, but experience with calcium sulfate precipitation led engineers to a revised operational goal of 70% recovery.
"has led to a revised operational level of recovering 70% of the water content."
ISS ECLSS
[17] supported
Most of the system's science objectives have been met and ISS integration milestones achieved, and it has moved from a demonstration to a regularly operating part of the station's water recovery architecture.
"With the majority of science objectives met and ISS integration milestones achieved, the BPA has slowly transitioned from a technology demonstration to a regularly operating piece of the ISS Water Recovery and Management (WRM) architecture."
The Path to Recovering a Metric Ton of Water from Urine-Brine with the Brine Processor Assembly (2025)
[18] supported
The Primary Urine Processor prototype approached processing the urine of two crew members with a single bladder assembly.
"nearing 2-crew-equivalent urine processing with a single bladder assembly."
Ground Demonstration and Evaluation of the Brine Processor Assembly as a Primary Urine Processor (2024)
[19] supported
The Sabatier-based carbon dioxide reprocessing reactor's performance gradually declined over the years.
"Over the years, reactor performance gradually declined."
ISS ECLSS
[20] supported
As of February 2025, the system had completed 60 full operational runs over 864 days, recovering an estimated 1087 kg of water from urine brine.
"As of February 2025, 60 full operational runs have been completed spanning 864 days of active operations, recovering an estimated 1087 kg (L) (over a metric ton!) of water from urine-brine."
The Path to Recovering a Metric Ton of Water from Urine-Brine with the Brine Processor Assembly (2025)
[21] supported
The water-saving capability of the Advanced Closed Loop System's oxygen recovery reduced the water that must be carried in cargo resupply by 400 liters per year.
"This water-saving capability reduced the needed water in cargo resupply by 400 liters per year."
ISS ECLSS
[22] supported
The water recovery is estimated to save roughly $81 million, counting water and equipment not launched to or discarded from the ISS, minus the cost of consumables such as bladders and odor filters.
"This represents a cost savings of roughly $81 million from the mass of water and supporting equipment that has not needed to be launched to or discarded from the ISS, minus the cost of consumables (bladders and odor filters)."
The Path to Recovering a Metric Ton of Water from Urine-Brine with the Brine Processor Assembly (2025)
[23] supported
The Water Recovery System was first installed temporarily in the Destiny module and later moved to Tranquility (Node 3).
"The Water Recovery System was installed initially in Destiny on a temporary basis in November 2008"
ISS ECLSS